Assessor Resource

MEM18103
Fault-find, test and rectify electrical circuits and equipment

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency has been developed for Engineering Tradesperson – industrial electrician apprenticeship training and the recognition of trade-level skills in finding and rectifying faults in electrical circuits and equipment.

It covers safe fault finding testing and procedures in a range of electrical circuits and equipment as well as the rectification of those faults in accordance with the relevant standards.

This unit covers the skills and knowledge required to meet the Electrical Regulatory Authorities Council (ERAC).

Essential Performance Capability (EPC) classified as ‘critical’:

EPC 54 – Demonstrate the knowledge and skills for diagnosing and rectifying faults in electrical apparatus and associated circuits.

Some jurisdictions require the holder of this unit to be licensed or certified and users should check with the relevant authorities.

Band: A

Unit Weight: 4

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Determine job requirements

1.1.

Follow standard operating procedures (SOPs)

1.2.

Comply with work health and safety (WHS) requirements at all times, including appropriate risk control measures

1.3.

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4.

Research the nature of the fault through checking of documentation and/or consultation with appropriate person/s

2.

Prepare to fault find and rectify electrical circuits and equipment

2.1.

Obtain all necessary tools, equipment and testing instruments needed to conduct fault diagnosis and repair of electrical circuits and equipment

2.2.

Isolate and tag circuits and equipment in accordance with procedures

3.

Fault find and rectify electrical circuits and equipment

3.1.

Apply diagnostic techniques to locate faults in electrical circuits and equipment, including the use of specialised test equipment

3.2.

Dismantle equipment, where necessary, and repair/replace faulty items and reassemble using appropriate tools and equipment in accordance with manufacturer specifications and regulatory requirements

3.3.

Test repaired electrical circuits and equipment to ensure functionality and compliance

3.4.

Document reasons and all necessary repairs in accordance with SOPs

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria on at least two (2) occasions and include:

following work instructions, standard operating procedures (SOPs) and safe work practices

identifying and interpreting circuits, drawings and specifications relevant to the work to be undertaken

determining the electrical and non-electrical isolation requirements to prevent the creation of hazards linked from the loss of machine/system/process control according to established procedures

using lock out tag procedures with appropriate tags/signs

proving electrical isolation and following established safety rules prior to working on electrical equipment or wiring

ensuring all electrical equipment and tools are tested and tagged and up to date

applying methodical diagnostic techniques and using safe working practices to fault find electrical circuits and equipment

using test equipment, including the use of multimeters, cathode ray oscilloscopes (CROs), signal/function generators and power supplies in diagnosing faults in electrical circuits and equipment

taking measurements and compare the results to the calculated value

dismantling, repairing and replacing faulty components and equipment using appropriate hand and power tools and engineering techniques

carrying out electrical tests for continuity and insulation resistance tests on single and three-phase appliances and equipment

repairing faulty electrical installation circuits, components and wiring to comply with relevant standards

retesting according to regulatory and legislative requirements

documenting all reasons and remedial action taken in accordance with SOPs.

Evidence required to demonstrate the required knowledge for this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

fault finding techniques, including:

visual inspection

signal injection and measurement

half split rule and component isolation

interpreting wiring and equipment circuits, drawings and specifications

test equipment for diagnosing faults including multimeters, ammeters, voltmeters, continuity testers, wattmeters and tong testers

specialised alternating current (AC) test equipment, including:

CRO and its operating features, interpreting a CRO screen, dual trace CROs and its advantage over a single trace CRO and CRO applications

signal, function generators and power supplies and their operating features and applications when fault finding AC circuits

diagnostic techniques, including testing for voltage, current, frequency, polarity, phase, circuit continuity, insulation resistance and earth continuity

wiring faults, including short circuit, open-circuit, high resistance, breakdown in insulation resistance, residual current device (RCD) tripping, transposition of conductors, earthing, loose connections and corrosion

power distribution, lighting control, signal and data, motor control and package unit control circuits

lighting faults, including switching, lamp holders, ballast, starter, capacitor, igniter, transformer, loose connections, poor contact, corrosion and lighting management systems

equipment faults in the following single-phase appliances:

hand held power tools, fridges, microwaves, hot water systems, TV’s, motors, air conditioning units, air compressors, portable pumps, pedestal drills, lathes, bench grinders, motors, fans and fan motors

equipment faults in the following three-phase appliances:

variable speed drives (VSDs), fan and pump motors, freezer units, welding machines, heaters, general commercial kitchen equipment, generators, air conditioning units, air compressors and air blowers

mechanical faults in motors, including bearings, fans, bent shaft, locked rotor, blocked air vents, centrifugal switches, slipping belts and environmental factors.

Assessors must:

have vocational competency in fault finding, testing and rectifying electrical circuits and equipment at least to the level being assessed with relevant industry knowledge and experience

satisfy the assessor requirements in the Standards for Registered Training Organisations 2015 and comply with the National Vocational Education and Training Regulator Act 2011 or equivalent legislation covering VET regulation in a non-referring State as the case requires.

Where possible assessment must occur in operational workplace situations. Where this is not possible or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment that reflects realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Determine job requirements

1.1.

Follow standard operating procedures (SOPs)

1.2.

Comply with work health and safety (WHS) requirements at all times, including appropriate risk control measures

1.3.

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4.

Research the nature of the fault through checking of documentation and/or consultation with appropriate person/s

2.

Prepare to fault find and rectify electrical circuits and equipment

2.1.

Obtain all necessary tools, equipment and testing instruments needed to conduct fault diagnosis and repair of electrical circuits and equipment

2.2.

Isolate and tag circuits and equipment in accordance with procedures

3.

Fault find and rectify electrical circuits and equipment

3.1.

Apply diagnostic techniques to locate faults in electrical circuits and equipment, including the use of specialised test equipment

3.2.

Dismantle equipment, where necessary, and repair/replace faulty items and reassemble using appropriate tools and equipment in accordance with manufacturer specifications and regulatory requirements

3.3.

Test repaired electrical circuits and equipment to ensure functionality and compliance

3.4.

Document reasons and all necessary repairs in accordance with SOPs

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Circuits include two (2) or more of the following:

power distribution

lighting control

distributed control system (DCS) instrument loop control

motor control

package unit control

Single circuit may be controlled by one or more devices and the output may control one or more devices

Complex circuit is defined as interdependent circuits and applies to interconnected electrical circuits where electrical equipment and/or components are connected electrically, that is there are multiple electrical power supplies or sources, voltages or circuits which are found in the control or switching of the circuit

Equipmentincludes three (3) or more of the following single and three-phase appliances:

single-phase appliances – hand held power tools, fridges, microwaves, TV’s, lighting, motors, air conditioning units, air compressors, portable pumps, pedestal drills, lathes, bench grinders, motors, fans and fan motors

three phase appliances – variable speed drives (VSDs), fan and pump motors, welding machines, freezer units, heaters, general commercial kitchen equipment, generators, air conditioning units, air compressors and air blowers

Diagnostic techniques include:

testing for voltage, current, frequency, polarity, phase, circuit continuity, insulation resistance and earth continuity

Test equipment includes one (1) or more of the following:

continuity testers

ammeters

voltmeters

multimeters

tong testers

wattmeters

cathode ray oscilloscopes (CROs)

Regulatory requirements include:

AS/NZS 3000:2007 Electrical installations (known as the Australian/New Zealand Wiring Rules

Safe working practices include:

demonstration of safe working practices and installation in accordance with industry established safe and sound practices

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria on at least two (2) occasions and include:

following work instructions, standard operating procedures (SOPs) and safe work practices

identifying and interpreting circuits, drawings and specifications relevant to the work to be undertaken

determining the electrical and non-electrical isolation requirements to prevent the creation of hazards linked from the loss of machine/system/process control according to established procedures

using lock out tag procedures with appropriate tags/signs

proving electrical isolation and following established safety rules prior to working on electrical equipment or wiring

ensuring all electrical equipment and tools are tested and tagged and up to date

applying methodical diagnostic techniques and using safe working practices to fault find electrical circuits and equipment

using test equipment, including the use of multimeters, cathode ray oscilloscopes (CROs), signal/function generators and power supplies in diagnosing faults in electrical circuits and equipment

taking measurements and compare the results to the calculated value

dismantling, repairing and replacing faulty components and equipment using appropriate hand and power tools and engineering techniques

carrying out electrical tests for continuity and insulation resistance tests on single and three-phase appliances and equipment

repairing faulty electrical installation circuits, components and wiring to comply with relevant standards

retesting according to regulatory and legislative requirements

documenting all reasons and remedial action taken in accordance with SOPs.

Evidence required to demonstrate the required knowledge for this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

fault finding techniques, including:

visual inspection

signal injection and measurement

half split rule and component isolation

interpreting wiring and equipment circuits, drawings and specifications

test equipment for diagnosing faults including multimeters, ammeters, voltmeters, continuity testers, wattmeters and tong testers

specialised alternating current (AC) test equipment, including:

CRO and its operating features, interpreting a CRO screen, dual trace CROs and its advantage over a single trace CRO and CRO applications

signal, function generators and power supplies and their operating features and applications when fault finding AC circuits

diagnostic techniques, including testing for voltage, current, frequency, polarity, phase, circuit continuity, insulation resistance and earth continuity

wiring faults, including short circuit, open-circuit, high resistance, breakdown in insulation resistance, residual current device (RCD) tripping, transposition of conductors, earthing, loose connections and corrosion

power distribution, lighting control, signal and data, motor control and package unit control circuits

lighting faults, including switching, lamp holders, ballast, starter, capacitor, igniter, transformer, loose connections, poor contact, corrosion and lighting management systems

equipment faults in the following single-phase appliances:

hand held power tools, fridges, microwaves, hot water systems, TV’s, motors, air conditioning units, air compressors, portable pumps, pedestal drills, lathes, bench grinders, motors, fans and fan motors

equipment faults in the following three-phase appliances:

variable speed drives (VSDs), fan and pump motors, freezer units, welding machines, heaters, general commercial kitchen equipment, generators, air conditioning units, air compressors and air blowers

mechanical faults in motors, including bearings, fans, bent shaft, locked rotor, blocked air vents, centrifugal switches, slipping belts and environmental factors.

Assessors must:

have vocational competency in fault finding, testing and rectifying electrical circuits and equipment at least to the level being assessed with relevant industry knowledge and experience

satisfy the assessor requirements in the Standards for Registered Training Organisations 2015 and comply with the National Vocational Education and Training Regulator Act 2011 or equivalent legislation covering VET regulation in a non-referring State as the case requires.

Where possible assessment must occur in operational workplace situations. Where this is not possible or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment that reflects realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times, including appropriate risk control measures 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Research the nature of the fault through checking of documentation and/or consultation with appropriate person/s 
Obtain all necessary tools, equipment and testing instruments needed to conduct fault diagnosis and repair of electrical circuits and equipment 
Isolate and tag circuits and equipment in accordance with procedures 
Apply diagnostic techniques to locate faults in electrical circuits and equipment, including the use of specialised test equipment 
Dismantle equipment, where necessary, and repair/replace faulty items and reassemble using appropriate tools and equipment in accordance with manufacturer specifications and regulatory requirements 
Test repaired electrical circuits and equipment to ensure functionality and compliance 
Document reasons and all necessary repairs in accordance with SOPs 
Obtain all necessary tools, equipment and testing instruments needed to conduct fault diagnosis and repair of electrical circuits and equipment 
Isolate and tag circuits and equipment in accordance with procedures 
Apply diagnostic techniques to locate faults in electrical circuits and equipment, including the use of specialised test equipment 
Dismantle equipment, where necessary, and repair/replace faulty items and reassemble using appropriate tools and equipment in accordance with manufacturer specifications and regulatory requirements 
Test repaired electrical circuits and equipment to ensure functionality and compliance 
Document reasons and all necessary repairs in accordance with SOPs 

Forms

Assessment Cover Sheet

MEM18103 - Fault-find, test and rectify electrical circuits and equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM18103 - Fault-find, test and rectify electrical circuits and equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: